2nd category

Characteristics of works. Performance simple jobs during pressing-vulcanization: lubrication and pre-pressing of the joint of products, pressing of raw tires on a special machine; vulcanization of the joint of rings from a single wire; lubrication of the mold cells with grease, sequential insertion of rings into the press mold cell, closing of the press. Observation of the process of vulcanization of rings. Unloading rings from molds. When pressing a molded sole plate and heels - removing blanks from the conveyor or a toe from the place of storage to the presses, placing blanks in molds, marking finished products and transfer them for further processing.

Must know: rational methods of conducting the process of pressing-vulcanization; types, sizes, nomenclature and purpose of products; requirements for product quality; arrangement of equipment and fixtures.

3rd category

Characteristics of works. Performing work of medium complexity during the pressing-vulcanization of molded rubber products in molds of a simple design on hydraulic vulcanization presses of various designs with steam or electric heating, as well as pressing-vulcanization on eccentric presses and presses equipped with cassette molds. Preparing the press and molds for work. Inserting blanks into molds. Closing the molds and placing them on the press plates, closing the press. Conducting the process of pressing-vulcanization in accordance with the technological regulations according to the indications of instrumentation. At the end of vulcanization - unloading of forms, removal of products from them manually or with the help of devices. Under the guidance of a press-vulcanizer of the highest category, work on pressing-vulcanization of rubber parts and products in molds of medium complexity design.

Must know: technological process pressing; techniques for reloading presses and molds; types, design and purpose of products and molds; features of material processing; technical requirements for product quality; arrangement of presses, fixtures and instrumentation.

Work examples.

Valves, bicycle chambers, cuffs, nipples and gaskets - pressing-vulcanization.
Details of cooking chambers, industrial equipment products and laboratory samples - pressing-vulcanization.
Details of washing machines and industrial equipment: bushings, cuffs, couplings, etc. - pressing-vulcanization.
Polystyrene corks, rubber plates for soles, diligent technical rubber bands - pressing-vulcanization.

4th category

Characteristics of works. Performing complex work on pressing and vulcanizing molded rubber, rubber products, medical products or asbestos products in molds of medium complexity on hydraulic presses of various designs with steam or hydraulic heating with collapsible or cassette molds of medium complexity. Pressing-molding of bicycle tires and shoes in electromechanical semi-automatic presses. If necessary, heating of workpieces in the generator with high-frequency currents. Performance of particularly complex work on pressing-vulcanization rubber products and parts under the guidance of a highly qualified presser-vulcanizer. Pressing-vulcanization of products using various blanks. Laying plates and blanks into the mold matrix by various methods: with a plate, individually and assembling rubber parts on molds.

Must know: technological process of pressing-vulcanization; vulcanization mode; types, design and purpose of products and molds; features of material processing; technical requirements for quality finished products and blanks; arrangement of presses, fixtures and instrumentation.

Work examples.

Bicycle tires - molding-vulcanization.
Bushings for stabilizers, disks for tape recorders, technical plate, heels, MZMA carpets, tips for syringes, membrane cloth, corks for baby bottles, gaskets, endless belts in jaw presses - pressing-vulcanization.
Side rings and rubber parts for "P" type tires - pressing-vulcanization.
Rim bands in hydraulic presses - pressing.
Plates for the bottom of shoes - pressing-vulcanization.
Reinforced cloth, paronite and other asbestos technical products- vulcanization in presses.
Shoes - pressing-vulcanization.

5th category

Characteristics of works. Performing particularly complex work on pressing-vulcanization on hydraulic presses of various designs when servicing several presses with complex molds and detachable devices with a large assortment of rubber products. Pressing molding of rubber shoes on semi-automatic hydraulic presses. Pre-pressing of V-belts and aircraft monoblocks on hydraulic presses. Pressing-vulcanization of belt plates, escalator handrails, single-sided and double-sided conveyor belts on large hydraulic presses. Pressing-vulcanization of dielectric mats on large-sized one-story presses. Pressing-vulcanization of injection molding products. Pressing-vulcanization of ebonite products (accumulator tanks and parts for them).

Must know: technological process of pressing-vulcanization; rational press service routes; design, purpose and dimensions of products and blanks; vulcanization modes and methods for reloading presses and molds; calculation, the number of restrictive rulers and their selection by width and caliber; technical requirements for the quality of blanks and products; arrangement of equipment and fixtures; rules for their adjustment; instrumentation device.

Work examples.

Boots, galoshes, mandrel, boots - pressing-vulcanization.
Rubber products: cuffs, seals, rings, seals aviation industry- pressing-vulcanization.
Medical products: fins, heating pads, Esmarch mugs and ice packs - pressing-vulcanization.
Conveyor belts one-sided and two-sided and flat drive belts - pressing-vulcanization on large hydraulic presses and in double-deck presses.
Oil seals, cords, rollers for washing machines, electrolysis rings, buffers, springs for cars - pressing-vulcanization.

When performing work on presses of the "Svit" type with simultaneous supervision of press workers-vulcanizers of lower qualification - 6th category.

§ 67. Presser-vulcanizer of the 2nd category

Job Description. Performing simple work during pressing-vulcanization: greasing and pre-pressing the joint of products, pressing raw tires on a special machine; vulcanization of the joint of rings from a single wire; lubrication of the mold cells with grease, sequential insertion of rings into the press mold cell, closing of the press. Observation of the process of vulcanization of rings. Unloading rings from molds. When pressing a molded sole plate and heels - removing blanks from the conveyor or a toe from the place of storage to the presses, placing blanks in molds, marking finished products and transferring them for further processing.

§ 68. Presser-vulcanizer of the 3rd category

Job Description. Performing work of medium complexity during the pressing-vulcanization of molded rubber products in molds of a simple design on hydraulic vulcanization presses of various designs with steam or electric heating, as well as pressing-vulcanization on eccentric presses and presses equipped with cassette molds. Preparation of the press and molds for work. Inserting blanks into molds. Closing the molds and placing them on the press plates, closing the press. Conducting the process of pressing-vulcanization in accordance with the technological regulations according to the indications of instrumentation. At the end of vulcanization - unloading of forms, removal of products from them manually or with the help of devices. Under the guidance of a press-vulcanizer of the highest category, work on pressing-vulcanization of rubber parts and products in molds of medium complexity design.

Must know: technological process of pressing; techniques for reloading presses and molds; types, design and purpose of products and molds; features of material processing; technical requirements for product quality; arrangement of presses, fixtures and instrumentation.

Work examples

1. Valves, inner tubes, cuffs, nipples and gaskets - pressing-vulcanization.

2. Details of cooking chambers, industrial equipment products and laboratory samples - pressing-vulcanization.

3. Details of washing machines and industrial equipment: bushings, cuffs, couplings, etc. - pressing-vulcanization.

4. Polystyrene corks, rubber plates for soles, washing rubber bands - pressing-vulcanization.

§ 69. Presser-vulcanizer of the 4th category

Job Description. Performing complex work on pressing and vulcanizing molded rubber, rubber products, medical products or asbestos products in molds of medium complexity on hydraulic presses of various designs with steam or hydraulic heating with collapsible or cassette molds of medium complexity. Pressing-molding of bicycle tires and shoes in electromechanical semi-automatic presses. If necessary, heating of workpieces in the generator with high-frequency currents. Performance of particularly complex works on pressing-vulcanization of rubber products and parts under the guidance of a highly qualified press-vulcanizer. Pressing-vulcanization of products using various blanks. Laying plates, blanks into the mold matrix by various methods: by a plate, by the piece and assembling rubber parts on molds.

Must know: technological process of pressing-vulcanization; vulcanization mode; types, design and purpose of products and molds; features of material processing; technical requirements for the quality of finished products and blanks; arrangement of presses, fixtures and instrumentation.

Work examples

1. Bicycle tires - molding-vulcanization.

2. Bushings for stabilizers, disks for tape recorders, technical plate, heels, MZMA carpets, tips for syringes, membrane cloth, corks for baby bottles, gaskets, endless belts in jaw presses - pressing-vulcanization.

3. Side rings and rubber parts for "P" type tires - pressing-vulcanization.

4. Rim bands in hydraulic presses - pressing.

5. Plates for the bottom of shoes - pressing-vulcanization.

6. Reinforced fabric, paronite and other asbestos technical products - vulcanization in presses.

7. Shoes - pressing-vulcanization.

§ 70. Presser-vulcanizer of the 5th category

Job Description. Performing particularly complex work on pressing-vulcanization on hydraulic presses of various designs when servicing several presses with complex molds and detachable devices with a large assortment of rubber products. Pressing-molding of rubber shoes on semi-automatic hydraulic presses. Pre-pressing of V-belts and aircraft monoblocks on hydraulic presses. Pressing-vulcanization of belt plates, escalator handrails, single-sided and double-sided conveyor belts on large hydraulic presses. Pressing-vulcanization of dielectric mats on large-sized one-story presses. Pressing-vulcanization of injection molding products. Pressing-vulcanization of ebonite products (accumulator tanks and parts for them).

Must know: technological process of pressing-vulcanization; rational press service routes; design, purpose and dimensions of products and blanks; vulcanization modes and methods for reloading presses and molds; calculation of the number of restrictive rulers and their selection by width and caliber; technical requirements for the quality of blanks and products; arrangement of equipment and fixtures; rules for their adjustment; instrumentation device.

Work examples

1. Boots, galoshes, mandrel, boots - pressing-vulcanization.

2. Rubber products: cuffs, seals, rings, seals for the aviation industry - pressing-vulcanization.

3. Medical products: fins, heating pads, Esmarch mugs and ice packs - pressing-vulcanization.

4. One-sided and two-sided conveyor belts and flat drive belts - pressing-vulcanization on large hydraulic presses and in double-deck presses.

5. Oil seals, cords, rollers for washing machines, electrolysis rings, buffers, springs for cars - pressing-vulcanization.

When performing work on presses of the "Svit" type with simultaneous supervision of press workers-vulcanizers of lower qualification - 6th category.

Unified Tariff and Qualification Directory of Works and Professions of Workers (ETKS), 2019
Issue No. 33 ETKS
The issue was approved by the Decree of the State Committee for Labor of the USSR, the Secretariat of the All-Union Central Council of Trade Unions of 04.07.1985 N 218 / 14-78

Presser-vulcanizer

§ 67. Presser-vulcanizer of the 2nd category

§ 68. Presser-vulcanizer of the 3rd category

Work examples

1. Valves, inner tubes, cuffs, nipples and gaskets - pressing-vulcanization.

2. Details of cooking chambers, industrial equipment products and laboratory samples - pressing-vulcanization.

3. Details of washing machines and industrial equipment: bushings, cuffs, couplings, etc. - pressing-vulcanization.

4. Polystyrene corks, rubber plates for soles, washing rubber bands - pressing-vulcanization.

§ 69. Presser-vulcanizer of the 4th category

Must know: technological process of pressing-vulcanization; vulcanization mode; types, design and purpose of products and molds; features of material processing; technical requirements for the quality of finished products and blanks; arrangement of presses, fixtures and instrumentation.

Work examples

1. Bicycle tires - molding-vulcanization.

3. Side rings and rubber parts for "P" type tires - pressing-vulcanization.

4. Rim bands in hydraulic presses - pressing.

5. Plates for the bottom of shoes - pressing-vulcanization.

6. Reinforced fabric, paronite and other asbestos technical products - vulcanization in presses.

7. Shoes - pressing-vulcanization.

§ 70. Presser-vulcanizer of the 5th category

Must know: technological process of pressing-vulcanization; rational press service routes; design, purpose and dimensions of products and blanks; vulcanization modes and methods for reloading presses and molds; calculation of the number of restrictive rulers and their selection by width and caliber; technical requirements for the quality of blanks and products; arrangement of equipment and fixtures; rules for their adjustment; instrumentation device.

Work examples

1. Boots, galoshes, mandrel, boots - pressing-vulcanization.

2. Rubber products: cuffs, seals, rings, seals for the aviation industry - pressing-vulcanization.

3. Medical products: fins, heating pads, Esmarch mugs and ice packs - pressing-vulcanization.

4. One-sided and two-sided conveyor belts and flat drive belts - pressing-vulcanization on large hydraulic presses and in double-deck presses.

5. Oil seals, cords, rollers for washing machines, electrolysis rings, buffers, springs for cars - pressing-vulcanization.

When performing work on presses of the "Svit" type with simultaneous supervision of press workers-vulcanizers of lower qualification - 6th category.

INSTRUCTION No. ______

ON LABOR SAFETY FOR THE PRESSER-VULCANIZER

Date of introduction "____" _______ 20__

__________ 20____ G.

INSTRUCTION No. _____

ON LABOR SAFETY FOR THE PRESSER-VULCANIZER

1. GENERAL PROVISIONS

1.1. This instruction regulates the basic requirements for labor protection, which the press-vulcanizer must know and comply with in the performance of his professional duties.

1.2. This instruction does not replace production instructions, operating instructions for equipment, tools, devices, protective equipment, fire safety instructions and other regulatory technical documents that must be at each facility and workplace.

1.3. The instruction was developed using:

Federal Law “On the Fundamentals of Labor Protection in the Russian Federation”;

Rules for providing employees with special clothing, special footwear and other means personal protection, approved by the Decree of the Ministry of Labor of Russia of December 18, 1998 No. 51, as amended by the Decree of the Ministry of Labor of Russia of October 29, 1999 No. 39 (hereinafter referred to as POR PPE);

GOST 12.0.004-90 SSBT. Organization of labor safety training. General provisions;

Intersectoral Rules on labor protection in road transport POT RM;

Standard instructions for labor protection for the vulcanizer TIO R.

Typical instructions for working with hand tools. RD 153-34.0-03.299/5-2001.

1.1. Admission to independent work worker.

1.6. The presser-vulcanizer must have a qualification group for electrical safety in accordance with the Rules technical operation electrical installations of consumers

1.7. According to legislative and other regulatory legal acts, a presser-vulcanizer must pass:

periodic medical examinations;

repeated, unscheduled or targeted briefings at the workplace in in due course;

another test of knowledge on the safe conduct of work at least once every 12 months

1.8. If cases of violation by the presser-vulcanizer of the requirements of instructions, technological regulations, etc., are detected, he may be assigned an extraordinary test of knowledge in the amount production instructions and safety instructions.

In addition, an extraordinary knowledge test is carried out:

When introducing new or making changes and additions to existing legislative and other regulatory legal acts containing labor protection requirements;

When commissioning new equipment and changes in technological processes;

When assigning or transferring employees to another job, if new duties require additional knowledge (before they begin to fulfill their official duties);

At the request of officials of state supervision and control bodies when establishing violations of labor protection requirements and insufficient knowledge of labor safety and labor protection requirements;

After accidents and accidents that have occurred, as well as in the event of repeated violations;

If there is a break in work in this position for more than one year.

1.9. A presser-vulcanizer who has shown unsatisfactory knowledge of safety requirements is assigned a period of not more than one month for a re-test, until passing which he is not allowed to work independently and is transferred to a less responsible one.

When a presser-vulcanizer receives an unsatisfactory mark for the third time, if it is impossible to transfer the employee, with his consent, to another job, the employment contract is terminated.

Non-appearance of a presser-vulcanizer for a knowledge test (regular, repeated, extraordinary) without good reasons is a violation of labor discipline.

1.2. Rights and obligations in the field of labor protection.

1.10. In accordance with Labor Code RF all employees have the right to:

working conditions that meet safety and hygiene requirements;

obtaining reliable information from the employer, relevant government agencies And public organizations, about the conditions and labor protection at the workplace, about the existing risk of damage to health and the measures taken to protect against exposure to harmful and hazardous production factors;

refusal to perform work in the event of a danger to his life and health, or from work with harmful and (or) dangerous working conditions not provided for by the employment contract. Refusal to work for these reasons does not entail bringing the employee to disciplinary liability;

providing overalls, safety footwear, means of individual and collective protection in accordance with applicable standards at the expense of the Company;

filing a complaint on labor protection issues with a trade union or other representative body employees of the Company, as well as to public authorities;

compensation for harm caused to an employee by injury, occupational disease or other damage to health associated with the performance of labor duties;

compensation and benefits for work in difficult, harmful and (or) dangerous working conditions in accordance with the legislation of the Russian Federation, collective agreement, agreement, labor contract;

obligatory social insurance from accidents at work and occupational diseases in accordance with the legislation of the Russian Federation;

training in safe working methods and techniques at the expense of the employer;

professional retraining at the expense of the employer in case of liquidation of the workplace due to violation of labor protection requirements;

a request for an inspection of the conditions and labor protection at his workplace by state supervision and control over compliance with labor protection requirements or public control over compliance with labor protection requirements;

personal participation or participation through their representatives in the consideration of issues related to ensuring safe working conditions at his workplace, and in the investigation of an accident at work or an occupational disease that happened to him;

an extraordinary medical examination in accordance with medical recommendations with the preservation of his place of work and average earnings during the passage of the specified medical examination;

provision of sanitary and preventive services.

1.11. In the general system for ensuring labor protection, the presser-vulcanizer is obliged to:

comply with the requirements of instructions for the safe conduct of work, technological regulations, orders, orders of the work manager, with which he was familiarized, as well as regulatory technical documents establishing the procedure for actions in case of accidents, accidents and other emergencies;

correctly apply the means of collective and individual protection provided for by the production instructions;

undergo training, instruction and testing of knowledge on labor protection in accordance with the established procedure. An employee who has not been trained, instructed, tested knowledge of labor protection requirements, is not allowed to work;

undergo periodic medical examinations in accordance with the established procedure. When avoiding passing medical examinations or if medical contraindications are found, the employee is not allowed to work.

1.12. In order to prevent accidents, accidents at work, occupational diseases, the presser-vulcanizer must:

know and understand the classification of hazardous areas and their designations, the semantic meaning of warning signs, light and sound alarms operating at the well being repaired and other facilities of the Company where he has to visit;

know the dangerous and harmful production factors acting in the process of work and measures to protect against their impact;

know the techniques and methods of providing first aid to victims of accidents and be able to apply them in practice.

1.13. The presser-vulcanizer must perform only the work that is included in his direct duties or entrusted to him by the work manager, provided that he has been previously trained and instructed in this work.

The presser-vulcanizer should not start performing assigned one-time work that is not related to the direct duties of the profession, without receiving a targeted briefing, drawn up in accordance with the requirements of safety rules.

The vulcanizing presser must not follow orders if they are contrary to safety requirements.

1.3. Requirements of labor discipline.

1.14. According to Article 22 of the Labor Code of the Russian Federation, the presser-vulcanizer is obliged:

conscientiously fulfill their professional duties assigned to him by the employment contract;

follow the rules of the internal work schedule Society;

observe labor discipline;

take care of the property of the employer and other employees.

It is forbidden to be in a state of alcoholic, narcotic or other toxic intoxication at the workplace, as well as during rest in the premises of the Company.

1.15. While at the facilities (production service bases, warehouses, repair shops, etc.), the vulcanizing presser must remember and observe the following general rules for all employees:

when moving around the territory or premises, use only the established transitions and passages;

not to enter without permission for the fences of dangerous places, as well as to premises and services with the inscription “Entrance to strangers is prohibited”;

do not touch moving parts of mechanisms, current-carrying parts, electrical wires (even insulated ones), cables, tires, terminals, lamp holders;

do not step on lying portable electric wires and hoses;

pay attention to the signals given by lifting mechanisms and moving vehicles;

do not cross the road in front of a nearby vehicle and comply with other requirements of the Rules of the Road;

cross trenches, pipelines only in designated places equipped with walkways;

bypass places of open emission of gases and vapors from the windward side;

when working on open space(outdoors) with the approach of a thunderstorm, you should move at least 25 m away from places where metal accumulates (pipe stacks, open pipelines).

It is forbidden:

stand and walk under a lifted load or in the path of its movement;

step on manhole covers and dubious strength of covering pits, ditches, pits in order to avoid falling into them;

walk through pipelines, trays;

jump over ditches, trenches, trays;

voluntarily enter the space between vehicles during their uncoupling.

1.16.When using by car(travel of the repair team to the place of work and back, escort of goods) it must be remembered that the transportation of people is only allowed:

on buses;

on specially equipped for this purpose cargo onboard vehicles, all-terrain vehicles.

It is forbidden:

stand in the body or sit on the sides while the car is moving;

jumping on or jumping off a car while moving;

ride as a passenger (even for short distances) outside the cab of the car (on the footboard), on tractors, and other mechanisms not intended for transporting people.

1.4. Rules for providing overalls.

1.17. In order to prevent the influence of hazardous and harmful production factors, the vulcanizing presser is provided with overalls, special footwear and other personal protective equipment in accordance with the Norms for the free issue of certified special clothing, special footwear and other personal protective equipment to employees.

The presser-vulcanizer is responsible for the correct use and storage of overalls, special footwear and other PPE issued to him. Contaminated clothing must be dry-cleaned.

It is forbidden:

Wash overalls with oil products and other flammable liquids;

work in contaminated overalls and footwear;

Dry and store contaminated clothing and footwear in industrial and sanitary facilities.

The presser-vulcanizer is obliged to perform work in the following special clothing and footwear issued to him in accordance with the List of free issuance of overalls, footwear and other PPE according to"name of company" :

Suit made of mixed fabrics for protection against general industrial pollution and mechanical influences

Boots with a hard toe or boots with a hard toe

Protective apron

· Cotton mittens or polymer gloves

Open protective goggles

Protective helmet

· Helmet liner

In winter additionally

Padded mixed fabric suit

Insulated boots with a rigid toe cap or boots with a rigid toe cap or

Valenki

Galoshes for felt boots

· Hat with ear flaps

Fur gloves

1.18. The employer is obliged to replace or repair overalls, footwear and other personal protective equipment that has become unusable before the expiration due date socks for reasons beyond the employee's control.

1.5. Fire safety requirements.

1.19. The vulcanizing presser must:

know and comply with the fire safety requirements in force in the Company;

· carry out all fire-fighting measures provided for by the instructions on labor protection for the work performed;

be able to use primary means fire extinguishing and available means of warning about a fire, explosion.

1.20. It is prohibited at the Company's facilities to: obstruct roads, driveways to facilities and fire extinguishing equipment; use fire extinguishing equipment for other purposes; spread over the area and industrial premises oiled material.

It must be remembered that smoking is allowed only in specially equipped places marked with an appropriate sign or a full house "Smoking area"; when working in gas hazardous places, use a tool that does not give sparks.

1.21. About violations of fire safety requirements noticed in the service area, the presser-vulcanizer must inform his immediate supervisor, and in his absence, the head of the workshop.

1.22. If a fire, smoke or other signs of burning are detected, the press-vulcanizer must:

immediately call the fire brigade by phone or fire detector;

Notify immediate supervisor

take measures to evacuate people outside the danger zone;

Proceed to localize the fire using the available fire extinguishing equipment.

1.6. Procedure for notification of accidents.

1.23. In the event of an accident at work, an eyewitness (or, if possible, the victim himself) must immediately inform his immediate supervisor (in his absence, the head of the workshop), call ambulance(if necessary), and before her arrival, provide first aid to the victim.

1.24. Each employee must know the techniques and methods of providing first aid to victims of accidents and be able to apply them in practice.

In case of illness or injury, both at work and after, it is necessary to inform the manager about this and contact the medical institution.

1.7. Personal hygiene rules.

1.25. It is prohibited to eat in the production premises of the workshop (site). Eating is allowed in a room specially allocated for this purpose. It is allowed to store food in wall cabinets and in the refrigerator.

Wash hands thoroughly with soap and water before eating. Do not use flammable liquids to wash your hands.

1.26. For drinking, it is allowed to use water from special closed tanks, thermoses, saturators, etc., installed in designated places with a sign “Drinking water”. It is forbidden to use other sources as drinking water.

The presser-vulcanizer must know and follow the established rules of personal hygiene and maintain cleanliness in sanitary facilities.

1.8. Responsibility for violation of safety requirements

1.27. The presser-vulcanizer is responsible for violating the requirements of the instructions relating to his workplace and the work he performs, and he may be subject to disciplinary action up to and including dismissal (Article 192 of the Labor Code of the Russian Federation).

Dismissal (termination employment contract) at the initiative of the employer, it is allowed (subparagraph “e” of paragraph 6 of Article 81 of the Labor Code of the Russian Federation) in the event of a single violation by the employee of labor protection requirements, if this violation entailed serious consequences (accident at work, accident), or knowingly created real threat occurrence of such consequences.

1.9. Dangerous and harmful production factors

1.28. In technological processes, the following dangerous and harmful production factors act on the presser-vulcanizer:

· carbon oxides,

· limiting aliphatic hydrocarbons,

sulfur dioxide,

· industrial noise;

· elevated temperatures of equipment surfaces.

1.29. Under the influence of these factors, under certain conditions (violation of the regime of work and rest, non-compliance with the rules of safe work, failure to use protective equipment, personal negligence, etc.), the vulcanizing presser may be injured or get an occupational disease.

2. BASIC HEALTH REQUIREMENTS

2.1. The premises for the production of vulcanization works should be equipped with supply and exhaust ventilation, vulcanizing machines, roughing machines and other equipment.

2.2. Vulcanizing devices and pressure gauges must be tested (once a year), as recorded in a special journal. The scale of the manometer must be marked with a red limiting line corresponding to the maximum allowable pressure. Yu.

2.3. Buffing machines and other installations, during which dust, vapors or gases are emitted, must be equipped with local exhausts.

2.4. Electrical equipment and apparatus of electric lamps should be: in the rooms for roughening - in dust-proof, in the room for the preparation of rubber glue - in explosion-proof, in the room for vulcanization - in moisture-proof design.

2.5. If any malfunctions of equipment, fixtures, tools and other shortcomings or hazards are found in the workplace, immediately inform the foreman or head of the workshop. You can start work only with their permission after the elimination of all deficiencies.

2.6. The main dangerous and harmful production factors under certain circumstances can be:

· elements of production equipment;

· steam, hot water;

· faulty hand tool and fixtures;

· dust;

vibration

electric current.

2.7. Vulcanizing devices must be tested (once a year), which must be recorded in a special log. In order to avoid explosion of the boiler of the vulcanizing apparatus, the safety valve must be adjusted to the maximum allowable working pressure.

2.8. The buffing machine must be equipped with local ventilation suction, securely grounded and have a drive guard.

n touch electrical equipment, terminals and electric drives, general lighting fixtures and open electrical cabinet doors;

n turn on and stop (except in emergency cases) machines, machines and mechanisms, work on which is not assigned by management;

n stand or walk under or near a lifted load.

2.10. Lift loads over 20 kg using lifting mechanisms equipped with gripping mechanisms. Lift the load only vertically.

2.11. Smoking only in designated areas. It is forbidden to smoke combustible gases in production premises where flammable liquids and combustible liquids are stored.

2.12. To work with an electrified tool, persons with 1 electrical safety group are allowed.

3. HEALTH REQUIREMENTS BEFORE STARTING WORK

3.1. Prepare and put on the overalls laid down according to the norms, special. shoes.

3.2. The vulcanizer must check:

Serviceability of tools and fixtures;

sharpening and reliability of fastening of scissor blades;

matching wrenches to nut sizes or bolt heads;

Serviceability of the vise, clamps and the presence of notches on the supporting parts;

availability and serviceability of supply and exhaust ventilation and local suction during roughening, gluing and drying;

Serviceability of pneumatic and steam pipelines, as well as pressure gauges on them and on steam sector molds and tiles;

availability of fences and protective electrical grounding on the equipment;

· serviceability of operation of blocking devices, excluding inclusion of the boiler in case of incomplete closing of the lid and its opening in the presence of pressure in the boiler;

· Automatic temperature control system inside the boiler.

3.3. Inspect the mold, vulcanization plate and bags, blow them out with steam by opening the condensate valve.

3.4. The vulcanizer must inform the foreman or foreman about all the shortcomings and malfunctions of the vulcanization equipment, tools and devices found during the inspection and do not start work until they are established.

3.5. Passages, platforms, stairs must be kept clean.

3.6. Check the serviceability of the wiring and starting device, the presence of grounding.

4. HEALTH REQUIREMENTS DURING WORK

4.1. When working on vulcanizing machines, it is necessary to gradually observe

the water level in the boiler, the steam pressure on the manometer and the serviceability of the safety valve.

When the water level drops, it must be pumped up in small portions.

The safety valve must be adjusted to the maximum permissible operating pressure - in order to avoid the boiler from exploding.

It is forbidden: to work without a valve, as well as with a faulty or unsealed valve on the vulcanizing machine, to install additional weight on the valve, to use a faulty or expired pressure gauge.

4.2. A worker servicing a steam generator or vulcanizer must not leave workplace while the machine is in operation or allow others to operate it.

4.3. If the pump fails during operation, immediately stop work, carefully remove the fuel from the furnace with a scoop or shovel, take it to a designated place, extinguish it with sand and release steam from the system.

It is not allowed to repair the steam generator and the system under pressure.

4.4. When operating steam to power vulcanizing equipment, it is necessary to observe General requirements safety for pressure boilers.

4.5. The steam used in vulcanization must be supplied to the equipment gradually, by slowly opening the valve on the steam line.

4.6. Before laying the tire in the ring vulcanizer, the walls of the mold or the surface of the tire must be lubricated with a special solution in order to avoid application to the working surfaces of the vulcanizer.

4.7. Steam inlet into the steam jacket of the trough, ring vulcanizer, as well as air into the air bag can be made only after the mold is closed.

4.8. Before starting work on the ring vulcanizer, it is necessary to check the serviceability of the locking device holding the cover of the vulcanizer in the upper position, the operation of the safety device and the serviceability of the emergency switch.

4.9. The process of loading and unloading the forms of the vulcanization boiler with products weighing 20 kg must be mechanized.

4.10. To avoid steam burns, when opening the boiler lid, the vulcanizer must be on the side of the lid. The cover should be opened when the pressure gauge cover is set to zero and with the safety valve open.

4.11. When disassembling and assembling pneumatic tires, when they are installed on the stand for repair and inspection, as well as when they are moved within the site, an inventory lift should be used.

4.12. Tires must be free of dust, dirt and ice before repair.

4.13. Before mounting the tire, it is necessary to check the serviceability of the rim, wheel rim and lock ring. When mounting the tire on the wheel rim, the locking ring must securely enter the rim recess with its entire inner surface.

4.14. It is allowed to inflate a mounted pneumatic tire only in stationary or removable fences that protect against impact by a popped-out lock ring; it is not allowed to exceed the air pressure in it in excess of the established value.

4.15. It is not allowed to use mounting and dismantling stands in the absence of protective casings of the drive and with open doors of the hardware cabinet.

4.17. When using a tire expander to inspect tires, make sure that it is firmly installed and will not slip from the pressure of the tire beads.

4.18. Removal of foreign objects from tires must be done with a screwdriver or pliers and do not use knives for this purpose.

4.19. When checking the chambers of pneumatic tires, an inventory pneumatic device is used. Removal of water, dust, other foreign bodies with a jet of compressed air is prohibited. Removal is done with a damp cloth.

4.20. Roughing or cleaning from rough dust should be carried out in goggles with local ventilation turned off. Roughing stacks must be grounded and have drive guards. Due to the explosive nature of rubber dust, smoking and the presence of open fire in the room during the specified work is not allowed.

4.21. When working on steam troughs, compressed air can only be supplied to the welding bag after the final fixing of the tire and side plates with clamps.

4.23. To cut damage on the tire, you must use special knives:

for cutting with a "counter cone - a narrow knife";

for cutting "in the frame" - with a knife with a spur;

For cutting inside the tire - with a curved double-sided sharpened knife.

4.24. When making cuffs, patches, plasters, the knife blade must be moved away from you.

4.25. At workplaces where glue is used or prepared that emits harmful explosive substances, open flames are not allowed. To obtain high-quality glue, it must pass through a special hermetic mixer. Do not use leaded gasoline as a solvent in the preparation of glue.

4.26. Final processing of tires after vulcanization is allowed only after complete cooling of the restored surface.

4.27. During operation, the vulcanizer is obliged to prevent contamination of the tool with oils and liquid repair materials.

4.28. When using an overhead power tool for the internal roughening of tires, the diameter of the carrying cable must be at least 3mm. When the drive is turned on, to prevent the working body from unscrewing, it is necessary to check the correct direction of rotation of the motor.

4.29. When using a pneumatic tool, hoses should not be broken or crossed by cables or ropes. Connecting hoses to the air line and the tool, as well as disconnecting the hose, should be done with the air line valve closed. Do not cut off the compressed air supply to the tool by bending or tying the hoses.

5. REQUIREMENTS OF LABOR PROTECTION IN EMERGENCY SITUATIONS.

5.1. . In the event of a fire or a fire, the vulcanizing presser must immediately report the incident to nearby working people, as well as report the fire to the work manager and, if necessary, call the fire brigade. Before the fire brigade arrives at the scene of the fire, take measures to extinguish the fire with the available fire extinguishing equipment at the workplace (fire extinguisher, sand, felt mat, etc.). After the fire brigade arrives at the scene of the fire, extinguish the fire under the direct supervision of the officers from among the arrived firefighters.

5.2. . In the event of an accident or an accident at work, first of all, take measures to free the victim from the traumatic factor, and then provide the victim with first medical aid (if necessary, resuscitation), arrange for an ambulance call or send the victim to the nearest medical facility by the transport of the enterprise.

5.3. . In case of electric shock to workers, it is necessary first of all to release the victim from the action of current or step voltage, and then proceed to provide first medical, resuscitation aid.

When receiving a thermal burn, in order to avoid infection, you should not touch the burned areas of the skin or lubricate them with ointments, fats, oils, sprinkle with baking soda.

For small-sized burns of the 1st and 2nd degrees, it is necessary to apply a sterile bandage.

In case of severe and extensive burns, the victim must be wrapped in a clean cloth (sheet) without undressing him, create peace and call an ambulance.

5.4. In the event of a sudden breakdown of fixtures, cutting tools, equipment and power tools, you must immediately disconnect them from the mains. If equipment defects are found that pose a danger to the life of people and equipment, and the integrity of the equipment, failure of the safety valve, excess pressure in excess of the set value, immediately suspend work, turn off the electricity if possible, turn off the steam generator and bleed the steam pressure to zero. Notify the work manager.

5.5. All cases (accidents, accidents at the workplace, fires) must be immediately reported to the work manager.

6. REQUIREMENTS FOR LABOR SAFETY AFTER THE END OF WORK

6.1. Upon completion of work, the press-vulcanizer is obliged:

turn off ventilation and electrical equipment;

Remove tools and accessories in the place provided for them;

Remove scraps of tires and cameras;

· to remove vessels with the rests of gasoline, glue and a brush, in densely closed metal boxes;

· clean the molds and lay them on the receiving table for cooling, hand over the unused blanks from the rubber mixture to the foreman;

- on the vulcanizing kettle and ring vulcanizer:

a) close the steam supply valves and the boiler system;

b) check the position of the boiler cover, which must be retracted so that the boiler is completely open;

c) make sure that the steam outlet and inlet valves are closed;

d) turn off the electric lock;

e) cool down the boiler according to the instructions;

f) wipe all parts and components of the boiler;

g) install special carts, put devices and tools in the designated places.

6.2. Wash your hands with soap.

6.3. Notify your immediate supervisor of any deficiencies discovered during work.

Head of department Full name

AGREED:

Head of OOT, PB and E Full name

real job description defines the duties, rights and responsibilities of the vulcanizer.

Closed Joint-Stock Company"Alpha"

APPROVE
CEO
_________ A.V. Lviv
2015-01-03

Job Description No. 249
vulcanizer

Moscow 2015-01-03

1. GENERAL PROVISIONS

1.1. This job description defines the duties, rights and responsibilities of a vulcanizer.

1.2. The decision on appointment and dismissal is made CEO by the head of the department.

1.3. A person with an initial professional education is appointed to the position of a vulcanizer, without presenting requirements for length of service.

1.4. The vulcanizer in its activities is guided by:

– current regulatory and technical documents;

– local regulations organizations;

- this job description.

1.5. The vulcanizer must know:

- Fundamentals of rubber manufacturing technology;

– technological process of vulcanization;

- rules for setting up equipment;

– scheme of communication and instrumentation;

- dimensions, design and specification of products;

– composition and purpose of adhesives and lubricants;

– state standards imposed on the quality of semi-finished products and finished products;

– rules and regulations of labor protection, safety and fire protection.

1.6. The Vulcanizer reports to the immediate supervisor.

1.7. During the absence of the vulcanizer (vacation, illness, etc.), his duties are performed by a person appointed in the prescribed manner.

2. JOB RESPONSIBILITIES

Vulcanizer:

2.1. Conducts the vulcanization process:

– tires, special tyres, spongy special plates, extra-large tires in autoclaves, mounting and vulcanization of diaphragms on vulcanizing formators;

- products made of rubber, rubber adhesives, latexes and asbestos in vulcanizing equipment of medium complexity: large boilers, continuous vulcanizing machines.

2.2. Controls and adjusts parameters technological regime, provided for by the regulations: temperature, pressure.

2.3. Performs mounting and vulcanization of tire-pneumatic couplings.

2.4. Supervises the workers of the vulcanization section.

2.5. Supervises the operation of all equipment of the site, monitors compliance with the technological regulations using instrumentation. Warns and eliminates the causes of deviations from the norms of the technological regime.

2.6. Carries out adjustment and readjustment of vulcanization equipment. Prepares equipment for operation, accepts products to be vulcanized, reloads equipment with products and forms of complex design.

2.7. Serves seamers of the unit for vulcanization of fabrics by means of infrared rays.

2.8. Conducts the vulcanization process in accordance with technological regulations according to indications of instrumentation, records modes according to indications.

3. RIGHTS

The vulcanizer has the right to:

3.1. Get acquainted with the design decisions of the management regarding its activities.

3.2. Make proposals for improving the work related to the responsibilities provided for in this instruction.

3.3. Within its competence, report to the immediate supervisor about the shortcomings identified in the course of the performance of official duties, and make proposals for their elimination.

3.4. Require management to assist in the performance of their duties and rights.

3.5. Request through the immediate supervisor information and documents necessary for the performance of their duties.

4. RESPONSIBILITY

The Vulcanizer is responsible for:

4.1. For improper performance or non-performance of their official duties provided for by this job description, to the extent determined by the current labor legislation of the Russian Federation.

4.2. For violations committed in the course of carrying out their activities, within the limits determined by the current administrative, criminal and civil legislation of the Russian Federation.

§ 67. Presser-vulcanizer of the 2nd category

§ 68. Presser-vulcanizer of the 3rd category

§ 69. Presser-vulcanizer of the 4th category

§ 70. Presser-vulcanizer of the 5th category

Presser-vulcanizer

§ 67. Presser-vulcanizer of the 2nd category

§ 68. Presser-vulcanizer of the 3rd category

§ 69. Presser-vulcanizer of the 4th category

§ 70. Presser-vulcanizer of the 5th category

INSTRUCTION No. ______

INSTRUCTION No. _____

1.1. Admission to independent work worker.

1.2. Rights and obligations in the field of labor protection.

1.3. Requirements of labor discipline.

1.4. Rules for providing overalls.

1.5. Fire safety requirements.

1.6. Procedure for notification of accidents.

1.7. Personal hygiene rules.

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