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Information about np ter for production. Rationing of the consumption of fuel and energy resources. Basic provisions. Standard forms

Information about np ter for production.  Rationing of the consumption of fuel and energy resources.  Basic provisions.  Standard forms

13.1. Column A contains the names of the types of products manufactured, works (services) performed, for which fuel, heat and electricity are consumed, according to the List of types of products, works (services) given in Appendix No. 2 to these Instructions. Column A is filled in in the sequence specified in this application.

13.2. Columns B, C, D indicate line codes corresponding to the types of products, works (services) given in column A, units of measurement according to the All-Russian Classifier of Units of Measurement (OKEI).

13.3. Column 1 provides data on the volume of manufactured products, performed works (services) for the reporting year in physical terms. These data must match with similar data from other forms of federal statistical observation, in which there are indicators on the production of products, works (services).

13.4. Columns 2, 3 and 4 reflect the actual annual consumption of electricity, heat and fuel for the production of types of products, works (services) indicated in column A.

In columns 2 and 3, the actual consumption of electricity and heat includes the expenditure on the main and auxiliary technological processes in the production of the specified products (works, services), as well as the expenditure on auxiliary needs of production, the expenditure on maintaining technological units in a hot reserve: on their heating and start-up after current repairs and cold downtime, energy losses in converters, in thermal and electrical networks of an organization (workshop) attributed to the production of this product, work (service).

In the consumption of heat and electrical energy auxiliary needs include expenses for heating, ventilation and lighting of the main, auxiliary and service shops and services, for the operation of intra-shop (factory) transport, for the work of shop (factory) repair shops, expenses for household and sanitary and hygienic needs of shops, for outdoor lighting of the territory of the organization, for heating factory pipelines, for intershop transportation of raw materials, semi-finished products.

In cases where separate auxiliary needs (water supply, ventilation, production of oxygen, cold, compressed air, etc.) are an integral part of the technological process for the production of products, works (services), energy costs for them are classified as technological costs.

With significant costs of thermal and electrical energy for individual components of auxiliary needs, their accounting is carried out independently.

In organizations that produce heterogeneous products, the distribution of general production workshop and factory costs of heat and electricity for the production of products, works (services), if it is impossible to accurately determine them, it is advisable to carry out in proportion to the energy consumption for technological production processes or depending on the volume of services received from auxiliary and auxiliary workshops, namely from the transport workshop - in proportion to the volume of transported goods; from tool, repair and other auxiliary shops - in proportion to the share of services; from a pumping station, compressor and other workshops or power plants - in proportion to the volumes of water, air, gas, etc. received from them; from the central factory laboratory - in proportion to the number of analyzes and the amount of experimental work carried out in connection with the release of products.

Energy losses in factory heat, electric networks and converters are distributed on the basis of experimental measurements or in proportion to energy consumption in the production of the corresponding types of products, works (services), i.e. are determined by calculation according to the standard of specific fuel consumption (NUR).

Data on energy losses in thermal and electrical networks of main and distribution networks network companies and organizations, other networks common use, networks of cities and towns, as well as networks of this organization serving third-party consumers, when determining energy consumption for production certain types products are not taken into account.

Column 4 reflects the actual consumption of boiler and furnace fuel, as well as oil products used in engines internal combustion.

The indicated volumes should not include the consumption of fuel used as a raw material for the production of other types of fuel, chemical, petrochemical and other non-fuel products, as well as material for non-fuel needs.

Thus, only the fuel that was burned for various purposes in various boilers, technological installations, and internal combustion engines is reflected.

The actual fuel consumption for the production of products, works (services) includes the consumption only for the main and auxiliary technological processes for the production of this type of product, work (service).

Data on fuel consumption and its types are given in tons of standard fuel.

All types of natural fuels are recalculated into conventional fuels, as a rule, according to their actual heat equivalents, defined as the ratio of the net calorific value of the working state of the fuel to the calorific value of 1 kg of conventional fuel, i.e. 7000 kcal/kg:

where - K - coefficient of conversion of fuel into conditional;

Q - lower calorific value of the working state of the fuel, kcal/kg.

The lower calorific value of the working state of the fuel, as a rule, must be determined in the laboratory.

If it is impossible laboratory determination calorific value, it is possible to use the relevant information from fuel suppliers, and in the absence of this information, use the data on the average coefficients for converting natural fuel into conventional fuel, given in Appendix No. 3 to these Guidelines.

The conversion of natural fuel into conventional fuel is carried out by multiplying the amount of natural fuel by the corresponding conversion factor.

The actual consumption of fuel, heat and electricity for the production of products, works (services) includes the costs of these resources associated with deviations from the accepted technology, operating modes, recipes, non-compliance with the requirements for the quality of raw materials and materials, and other irrational costs.

13.5. Columns 5 - 28 provide an interpretation of the data in column 4 "fuel - total" by type of fuel. The sum of the data in columns 5 - 28 must be equal to the data in columns 4 for the corresponding lines.

13.5.1. Columns 5 and 6 provide data on the consumption of hard coal (with a calorific value of more than 5700 kcal / kg) and brown (with a calorific value of less than 5700 kcal / kg), respectively, as well as the consumption of fuel products obtained as a result of the enrichment of these coals (concentrate, middlings, screenings and sludge) and their agglomeration (coal briquettes).

13.5.2. Column 7 provides data on the consumption of fuel peat.

13.5.3. In column 8, data on the consumption of peat briquettes and semi-briquettes are given in terms of relative humidity: briquettes - for 16% moisture, semi-briquettes - for 28%.

Recalculation of the weight of peat, peat briquettes and semi-briquettes of actual moisture to conditional is carried out according to the following formula:

Where

R conventional - weight of peat (briquettes and semi-briquettes) in terms of relative humidity in tons;

R fact - weight of peat (briquettes and semi-briquettes) of actual moisture content in tons;

IN fact - actual moisture content of peat (briquettes and semi-briquettes) in percent;

IN conv - conditional moisture content of peat (briquettes and semi-briquettes) in percent.

For example, in the reporting year, the enterprise used 1500 tons of sod peat with a moisture content of 70%, the weight of sod peat in terms of conditional 33% moisture content will be:

13.5.4. Column 9 reflects data on the consumption of firewood for heating, both harvested by the organization itself and received from other organizations.

To recalculate firewood into conventional fuel, information on firewood is used, which is accounted for in dense cubic meters. Organizations that record firewood in storage cubic meters need to convert it into dense cubic meters by multiplying the number of storage cubic meters by a factor of 0.7.

13.5.5. Column 10 reflects the total consumption of metallurgical coke (blast-furnace and foundry) with a lump size of 25 mm and above, coke and coke breeze with a lump size of less than 25 mm (in terms of dry coke).

If coke breeze has a moisture content of 10%, then its natural weight must be multiplied by 0.9%, i.e. dry weight, reflected in the reporting, will be 90% of natural.

13.5.6. Column 11 shows the consumption of oil and gas condensate used only as boiler and furnace fuel.

13.5.7. Column 12 reflects the consumption of gasoline only as boiler and furnace fuel.

13.5.8. Column 14 provides data on the use of diesel fuel.

13.5.9. Column 18 shows the consumption of low-sulphur, medium-sulphur and high-sulfur fuel oil, fuel oil for open-hearth furnaces, technological export fuel (TU 38.001361-87).

Oil refineries in this column also reflect liquid petroleum products of their own production (lean oil at oil stabilization plants, phlegm, straight-run fuel oil, etc.), which, according to the conditions of production, were consumed by them for their own technological needs as fuel.

13.5.10. Column 16 shows the consumption of low-sulfur domestic heating fuel (with a sulfur content of not more than 0.5%) and sulphurous (with a sulfur content of 1.2%).

13.5.11. Column 19 shows the consumption of naval fuel oil, gas turbine fuel.

13.5.12. Column 21 takes into account liquefied hydrocarbon gases of the following fractions: technical butane, butane-isobutane, isobutane, normal butane, propane, technical propane, propane-butane-pentane fraction (other liquefied gases), a mixture of technical propane and butane (SPBT), propane fractions - butane and propane-propylene. Other types of liquefied gases used as fuel are reflected in line 28.

13.5.13. Column 22 reflects the consumption of only dry gas from oil refineries. Liquefied gas from oil refineries is accounted for in column 21.

13.5.14. Columns 23 - 24 show the consumption of natural gas gas, gas condensate, oil fields, as well as processed gas - dry gas from gas processing plants.

Gas obtained as a result of processing oil, gas condensate (gas from dry oil refineries) and liquefied gas are not reflected in the indicated lines.

13.5.15. Column 25 provides data on the consumption of blast-furnace gas and other off-gases from metallurgical production (BOF gas, ferroalloy gas, etc.).

13.5.16. Column 26 shows the consumption of coke oven gas, as well as waste gases from chemical and other industries (except for waste gases from metallurgical industries).

Columns 25 and 26 do not provide data on the amount of gases used only to extract the thermal energy contained in them at heat recovery and other installations.

13.5.17. Column 27 shows the consumption of other types solid fuel, not listed in columns 5 - 10 (production waste, including solid and liquid secondary energy resources specified in Annex No. 4 to these guidelines, household waste, oil shale, other types of natural fuel (peat chips, straw, reeds, brushwood, fire, corn stalks, husks, logging and woodworking waste, as well as dismantled wooden sleepers, mine rack, communication poles, wooden containers, logs of dismantled old buildings, etc.).

13.5.18. Column 28 shows the consumption of other types of petroleum products not listed in columns 12 - 21.

13.19. Information on lines 2700 , , , , reflects all organizations engaged in the cultivation of large cattle, sheep, goats, pigs and poultry for slaughter, as well as organizations that own, manage or operate on another legal basis specialized sites for slaughtering livestock and poultry. Column 1 indicates the volume of production of livestock and poultry for slaughter in live weight, columns 2 and 3 indicate the consumption of electricity and heat for the operation of specialized equipment (electric motors, electric conveyors, electric forklifts, etc.), lighting and heating of premises during the reproduction period livestock and poultry and/or keeping them for veterinary quarantine. Column 4 provides data on the amount of fuel consumed vehicles for the transportation of livestock and poultry, the volume indicated in column 1.

13.20. Data for

Reflects the actual annual consumption of electricity, heat and fuel for the production of certain types of products, works (services) indicated in column A.

11.6. Lines 0010, 0018, 0019, 0011 in column 1 "Products produced (work performed) in the reporting year" provide data on the volume of electricity supplied from the busbars of power plants, with the exception of their losses and consumption for own needs.

The volume of energy received from the outside and released to consumers (i.e. transit electricity), for the production of which the organization did not consume fuel, is not reflected in section 2.

Information on the supply of electricity is provided by the following operating power plants (generator sets):

Stationary, with power over 2 kW;

Mobile, with a power of 5 kW and above;

All types of power plants, regardless of capacity, serving enterprises related to the type economic activity"Forestry and logging" (code according to OKVED2 - ).

Organizations of other types of economic activity that have on their balance sheet boilers and electric boilers for heating with a capacity of less than 20 Gcal / h do not provide information on the supply of heat and fuel consumption for the operation of this heating equipment in Section 2.

There is no need to reflect the data in section 2 by organizations (schools, kindergartens, medical institutions, boarding schools, cultural institutions, student dormitories, municipal institutions and others) using special gas heating boilers with a capacity of up to 3 Gcal / h, provided if organizations do not manufacture products, perform works (services) specified in Appendix 2 to these Instructions.

11.7.3. Line 0034 "Heat energy supplied by electric boiler installations (electric boilers)" provides data on the volume of heat energy output by heating boilers of any type that are on an independent balance sheet or on the balance sheet of other organizations. In cases where the boilers are in the composition production equipment thermal power plants and boiler houses, and the operation of electric boilers is directly related to the technological process of heat energy production, information on the volume of heat supplied by such electric boiler installations (electric boilers) and the corresponding electricity consumption are not included in the totals for lines 0025, 0032.

11.8. Lines 0021, 0031, 0050, 0190, 0195, 0200 in column 1 "Products produced (work performed) for the reporting year" provide data on the volume of losses. Information on columns 2 - the above lines are not reflected. Energy losses are distributed on the basis of experimental measurements or in proportion to the volume of consumed energy resources for the production of relevant types of products (works and services).

11.8.1. On line 0050 "Heat energy losses in heating networks", column 1 reflects the total amount of heat energy losses in main heating networks, heating networks of cities and towns, as well as in factory and factory heating networks that provide heat energy supply to the side. Losses of heat energy during its production are not reflected in this line.

11.8.2. Lines 0190 "Gas losses in main gas pipelines" and 0195 "Oil losses in main oil pipelines" provide, respectively, data on the volumes of gas and oil losses during their transportation through main pipelines and outlets from them and as a result of accidents that occurred on them. Information about losses of gas and oil at infield pipelines is not reflected in the form.

11.9. On line 0140 "Oil processing, including gas condensate", column 1 provides information on the volumes of oil and gas condensate received for processing in this organization. These volumes do not include gas condensate that has passed the stabilization stage in this organization, oil that has passed the stage of preparation and, accordingly, after stabilization and preparation without further processing, was shipped to the side.

11.17. According to line 2840 "Transportation of goods by trucks", according to the accounting methodology, it corresponds to the indicator "Freight turnover". The cargo turnover includes the total volumes performed on a commercial basis (for a fee for the customer - a legal or individual) on public roads by own and rented operational cargo vehicles: trucks (including cargo taxis), pickups and vans on chassis cars as well as trailers.

Freight turnover volumes performed by trucks for their own production purposes (non-commercial transportation of own cargoes) are not taken into account in line 2840. It also does not take into account the transportation of goods carried out without leaving the public road (within the territory of the reporting entity). Such transportations are technological. These include on-farm, intra-factory, intra-object, intra-quarry, intra-construction and other transportations. It is not necessary to equate the transportation of passengers in trucks with the transportation of goods in tons and ton-kilometers.

11.18. Line 2870 "Transportation of gas through main gas pipelines" provides data on the volume of work performed for the transportation of gas, with the unit of measurement "mln. m3 km", calculated by multiplying the volume of transported gas in millions of cubic meters by the transportation distance in kilometers.

11.19. Line 2930 "Water lifting and supply" provides data on the volume of water intended for supply and / or lifting it from the water intake facility to treatment facilities or directly into the network using pumps, and data on electricity, heat and fuel spent on the specified type of work, as well as other related work and auxiliary processes related to the rise and supply of water.

11.20. Line 2950 "Power supply of greenhouses" reflects the cost of electricity for lighting, the operation of an electric motor and other electrical equipment used for greenhouses. In the case of the use of fuel resources (coal, gas, oil products and other resources) for the operation of the engine or equipment, the consumption for them is reflected in the appropriate columns on line 2950.

11.21. Line 2960 "Heating of greenhouses" reflects the cost of heat energy for heating, as well as the fuel used for heating. If the greenhouse is heated by electrical appliances, then the electricity consumption for them is indicated.

11.22. "The list of types of products, works (services) that consume electricity, thermal energy, boiler and furnace fuel and oil products in internal combustion engines" Appendix No. 2 to these Instructions excludes data on the consumption of fuel and energy resources for motor vehicles and air transport, for with the exception of lines for which a special order is written.

11.23. For lines 9400 "Operation of agricultural tractors and combines" and 9401 "including the operation of tractors" in column 1, the data are reflected in conditional reference hectares of the total area of ​​agricultural land of the farm, and in column 4 - in conditional terms, the amount of actual fuel consumption by tractors and combines, working on the farm, performing work with trailed, mounted agricultural machines, transporting goods on trailers used for harvesting and other agricultural work.

The table of conversion factors and the replaceable reference output of tractors of the main brands are given in Appendix No. 5 to these Instructions.

To determine the level of efficiency in the use of agricultural machinery (tractors and combines) and to ensure control over the consumption of fuel resources (fuel), such indicators as a conditionally reference tractor and a conditionally reference hectare are used. Physical tractors are converted into conventional reference tractors by coefficients that are determined based on the standard output per shift. Conditionally reference hectares are calculated by multiplying the number of standard shifts performed by the tractor of the corresponding brand by the value of the variable reference production.

For reference: A conditionally reference hectare is the amount of work corresponding to the plowing of one physical stubble of cereal crops to a depth of 0.2 - 0.22 m of medium loamy non-stony soils at a moisture content of 20 - 22%, with a specific resistance of a plow with standard bodies of 50 kN / m2 per speed 1.4 m/s (5 km/h), flat terrain (slope angle up to 1°), height above sea level not more than 200 m, rut length 800 m, on fields of the correct configuration without obstacles. Translation of the volume performed by the tractor specific work into conditional reference hectares (Fref.ref.ha) is carried out by multiplying the number of actually completed shift norms (norm shift) (N) by the shift output of this tractor under reference conditions Wref.ref.ha, i.e. according to the following formula:

Fref reference ha = N x Wref reference ha, where

Fusl et ha - the amount of work performed by the tractor, in conventional reference hectares;

"Conversion coefficients and replaceable reference output of tractors of the main brands" of these Instructions.

Since there are no conversion coefficients for combines, we recommend applying the coefficients specified in Appendix No. 5 using the "Power" criterion for them, i.e. to the corresponding power of the combine (in case of discrepancy - take a close value) - the corresponding conversion factor.

General tasks. Rationing of the consumption of fuel and energy resources (FER) is the definition of a measure of the rational consumption of these resources per unit of output of the established quality. The main task of energy consumption rationing as an integral part of energy management is to ensure the use in production of methods of rational distribution and efficient use of energy resources.

The consumption rate of fuel and energy resources allows:

Plan the need for fuel and energy resources for the production of a certain amount of products;

Analyze the work of the enterprise and its divisions by comparing the norms and actual unit costs of fuel and energy resources;

Determine the specific energy intensity of this type of product;

Compare the energy intensity of the same product produced in different ways.

The basis for drawing up fuel and energy consumption norms is the analysis of energy balances industrial enterprises.

Classification of fuel and energy consumption rates . Consumption rates of fuel, thermal, electrical and mechanical energy differ both in the degree of aggregation - individual, group, and in the composition of costs - technological, general production.

Individual consumption rate of fuel and energy resources - This is the rate of consumption for the production of a unit of a certain product manufactured in a certain way on a specific equipment.

Group consumption rate of fuel and energy resources- this is the consumption rate for the production of a unit of the same product, manufactured according to various technological schemes, on different types of equipment, from various raw materials.

Technological consumption rate of fuel and energy resources- this is the consumption rate for the main and auxiliary technological processes for the production of this type of product.

General production consumption rate of fuel and energy resources- this is the norm that takes into account the energy consumption for the main and auxiliary technological processes, for the auxiliary needs of production, as well as the technically inevitable energy losses in converters, thermal and electrical networks of enterprises related to the production of these products.

Approximate composition of the technological and general production norms for the consumption of fuel and energy resources:.

    General production norm

    Technological norm

    Heating

    Ventilation

    Lighting

    Internal transport

    Household needs

    Technological processes

    Maintenance of process equipment in hot standby

    Losses in networks and converters

    Warming up and start-up of units after scheduled shutdowns

    Regulatory losses of technological equipment

The main methods for developing FER consumption rates are:

Experienced (instrument);

Calculation and statistical - based on statistical data on specific energy costs for a number of previous years, i.e. the method of extrapolation or energy planning;

Calculation and analytical - based on a mathematical description of energy consumption, taking into account normative factors.

Calculation-statistical and calculation-analytical methods are used to develop both individual and group consumption rates for fuel and energy resources. The experimental (instrumental, instrumental-calculation) method is used to determine only individual group consumption rates for fuel and energy resources.

Example 1

Characteristics of industrial enterprises:

Enterprise No. 1. Fuel and energy costs:

For the main technological process - 5-10 MJ;

For heating and start-up of equipment - 3-10 MJ;

For planned losses - 2-10 MJ.

Enterprise No. 2. Fuel and energy costs:

For the main technological process - 2-10 MJ;

For heating and start-up of equipment - 5-10 MJ;

For planned losses - 4-10 5 MJ.

Exercise.

1. Determine individual technological standards.

2. Find the group technological norm.

3. Draw conclusions regarding the energy efficiency of technological processes.

Solution.

In accordance with the definitions of individual, group and technological norms:

(T*)! \u003d (5-10 6 MJ + 3-10 5 MJ + 210 9 MJ) / 10,000 units. products \u003d 0.55-10 3 MJ / unit. products;

(T™ ^ \u003d (2-10 7 MJ + 5-10 5 MJ + 4-10 5 MJ) / 20,000 units of production = 1.04-10 3 MJ / unit of production;

T \u003d (0.55 4/3 + 1.04 -2/3) 10 3 MJ / unit. products \u003d 0.82x - 10 3 MJ / unit.

"Zgi 1SW.

1. The technological process at enterprise No. 1 is organized with lower costs of fuel and energy resources for the production of products of the same name than at enterprise No. 2.

2. The group technological norm is closer to the individual technological norm at enterprise No. 2, since it produces more products than enterprise No. 1.

Example 2

Characteristics of an industrial enterprise:

The company has two workshops. In general, 75 MWh is spent on the lighting of the enterprise.

Workshop characteristics:

Workshop No. 1: lighting area - 1000m.

Workshop No. 2: lighting area - 4000 m.

Exercise.

Determine the cost of energy for lighting for each of the shops to establish the general production rate of consumption of fuel and energy resources.

Solution.

E 1 \u003d 75 MWh (1000 m 2 / 5000 m 2) \u003d 15 MWh;

E 2 \u003d 75 MW "H (4000 m 2 / 5000 m e) \u003d 60 MWh.

If the workshop produces products of the same type (of the same quality), then in this case the general production workshop rate of consumption of fuel and energy resources is determined by the ratio: C n \u003d (E t + E c) / V,

where E t is the consumption of energy resources for the technological process; E in - energy consumption for auxiliary needs; V - production volume of the product in the shop.

Example 3

Characteristics of industrial enterprises:

Enterprise number 1.

Individual technological norm - 0.55-10 3 MJ / unit; products.

The cost of fuel and energy resources for auxiliary needs of production is 1-10 e MJ.

The number of units of manufactured products is 10,000.

Enterprise number 2.

Individual technological norm - 1.04 "10 MJ / product unit.

Fuel and energy costs for auxiliary needs of production -0.5-10 G MJ.

The number of units of manufactured products is 20,000.

Exercise.

1. Define individual general production standards.

2. Find the group general production rate.

3. Make a conclusion regarding the energy efficiency of the organization of production in enterprises.

Solution.

In accordance with the definitions of individual, group and general production standards:

(3rd) 1 \u003d (0.55-10 8 MJ / unit of production + 110 6 MJ / 10,000 units of production \u003d (0.55 + 0.1) -10 3 MJ / unit of production - 0.65 -10 3 MJ/unit of production;

(Z i) 2 \u003d (1.04-10 3 MJ / unit of production + O.5-10 7 MJ / 20,000 units of production \u003d (1.04 + 0.25) -10 3 MJ / unit of production \u003d 1.29-10 3 MJ / unit of production;

Z g \u003d (0.65-1/3 + 1.29-2/3) 10 3 MJ / unit. products \u003d 1.08 * 10 3 MJ / unit. products.

1. At enterprise No. 1, a smaller amount of fuel and energy resources is spent on the production of a unit of the same product than at enterprise No. 2. Consequently, the production process at enterprise No. 1 is organized more efficiently.

2. The group general production norm is closer to the individual general production norm at enterprise No. 2, since it produces more products than enterprise No. 1.

Auxiliary criteria for energy efficiency. To carry out the energy saving mode and analyze energy use, along with the consumption rates of fuel and energy resources, the following indicators should be used that characterize the efficiency of using fuel and energy resources in an enterprise or industry: specific energy intensity of products (works, services), security of growth in demand for fuel and energy resources due to their savings, energy efficiency.

Specific energy intensity of products - the ratio of all energy consumed for production needs per year to the annual volume of production:

E \u003d P ter / V,

where Pter - all energy consumed for production needs per year (in terms of standard fuel); V - annual volume of production (in natural, conventional or value terms).

The security of the increase in the demand for fuel and energy resources due to their savings is the ratio of the savings in fuel and energy resources to the increase in the need for fuel and energy resources:

DP E \u003d (E / DP) 100%;

E \u003d E n + E VER;

En \u003d (N b -N o) / V

where E - fuel and energy savings; DP - increase in demand for fuel and energy resources; E n - savings due to a decrease in consumption rates in relation to the base year (the average statistical year preceding the reporting one is taken as the base year); Ever - savings due to the increase in the use of VER in relation to the reporting year; N b, N o - energy resource consumption rates in the base and reporting years; V - the volume of output in the reporting year.

Energy productivity - output per unit cost of fuel and energy resources:

EPR \u003d V / 3 TER,

where v - output volume (in value terms); 3 ter - the amount of expenses for fuel and energy resources (in value terms).

GOST R 51379-99

UDC 621.004:002:006.354

Group E01

STATE STANDARD OF THE RUSSIAN FEDERATION

energy saving

ENERGY PASSPORT OF INDUSTRIAL CONSUMER OF FUEL AND ENERGY RESOURCES

Basic provisions. Standard forms

energy conservation. Power engineering certificate of fuel-energy resources

for industrial consumers. basic rules. standard forms

OKSTU 3103, 3104, 3403

Entry into force 2000-09-01

Foreword

1 DEVELOPED by a temporary creative team at the Federal State Institution "Russian Agency for Energy Efficiency"

INTRODUCED by the Scientific and Technical Department of the State Standard of Russia

2 ADOPTED AND INTRODUCED BY Decree of the State Standard of Russia dated November 30, 1999 No. 471-st

3 INTRODUCED FOR THE FIRST TIME

Introduction

The State Energy Supervision Authority of the Russian Federation, in cooperation with the Moscow Energy Saving Agency, prepared standard forms of an energy passport for a consumer of fuel and energy resources, proposed for pilot implementation at a number of enterprises. These forms allow you to receive in a concentrated form objective information on the level and efficiency of the use of fuel and energy resources in manufacturing enterprises fuel and energy complex, industry and public utilities. Approbation of the developed forms was actively carried out for two years by the Nizhny Novgorod, Moscow regional energy saving centers and other organizations specializing in the field of energy audit.

This standard, which regulates the main provisions of energy certification, establishes the forms of documents - components of the passport of an industrial consumer of fuel and energy resources, supplementing and clarifying previously developed forms, reflects the accumulated experience in the field of energy certification of enterprises and offers a single unified approach to its composition and structure.

1 area of ​​use

This standard establishes the basic requirements for the construction, presentation and content of the energy passport of an industrial consumer of fuel and energy resources (FER) in order to determine the actual balance of FER consumption, assess energy efficiency indicators and develop energy saving measures.

The obligation to develop and maintain an energy passport for a consumer of fuel and energy resources is determined by regulatory legal acts adopted by federal executive authorities and executive authorities of the subjects Russian Federation.

The standard is used by the state energy supervision authorities in the course of energy surveys of consumers of energy resources and assessment of the efficiency of the use of fuel and energy resources.

GOST 8.417-81 State system for ensuring the uniformity of measurements. Units of physical quantities

GOST 27322-87 Energy balance of an industrial enterprise. Key points

GOST R 51387-99 Energy saving. Regulatory and methodological support. Basic provisions.

3 Definitions

In this standard, the following terms are used with their respective definitions:

energy saving: Implementation of legal, organizational, scientific, industrial, technical and economic measures aimed at the efficient use of energy resources.

fuel and energy resources: The totality of natural and produced energy carriers, the stored energy of which, at the current level of development of technology and technology, is available for use in economic activity.

efficient use of energy resources: Achievement of economically justified efficiency in the use of energy resources at the current level of development of engineering and technology and compliance with the requirements for environmental protection.

consumer of fuel and energy resources: An individual or legal entity that uses fuel, electrical energy (capacity) and (or) thermal energy (capacity).

energy passport of an industrial consumer of fuel and energy resources: Regulatory document, reflecting the balance of consumption and containing indicators of the efficiency of the use of fuel and energy resources in the course of economic activity by objects industrial purpose, as well as containing energy-saving measures.

organization-energy auditor: Entity(an organization other than state supervisory bodies) that carries out an energy audit of consumers of fuel and energy resources and has a license to perform these works.

4 General provisions

4.1 The energy passport of the consumer of fuel and energy resources is developed on the basis of an energy survey conducted to assess the efficiency of the use of fuel and energy resources, the development and implementation of energy-saving measures.

4.2 The development and maintenance of the passport is provided by the consumer of the fuel and energy resources.

Guidelines for filling out and maintaining an energy passport are developed by energy auditors and coordinated with the federal executive authorities authorized for state supervision of the efficient use of fuel and energy resources.

4.3 Energy surveys of the efficiency of the use of fuel and energy resources are carried out by:

Consumers of fuel and energy resources (own internal surveys);

Energy auditing organizations working under a contract;

Bodies exercising supervision and control over the efficiency of the use of fuel and energy resources. The rules for conducting energy audits of consumers of fuel and energy resources are established by the federal executive body authorized for state supervision of the efficiency of the use of fuel and energy resources.

4.4 The objects of the energy survey are:

Production equipment, machines, installations, units that consume fuel and energy resources, converting energy from one type to another for the production of products, performance of works (services);

Technological processes associated with the transformation and consumption of fuel, energy and energy carriers;

Processes associated with the expenditure of fuel and energy resources for auxiliary needs (lighting, heating, ventilation).

4.5 Updating the information in the energy passport is carried out in accordance with the current regulatory legal acts in the field of control over the efficiency of the use of fuel and energy resources.

4.6 Responsibility for the reliability of the data of the energy passport is borne by the persons who conducted the energy surveys, the administrative management of the consumer TER.

4.7 The energy passport of the consumer of fuel and energy resources must be kept at the enterprise, in the territorial body of state energy supervision and in the organization that conducted the energy audit.

4.8 The stamp of the energy passport determines the management of the consumer of fuel and energy resources in the prescribed manner.

5 Structure and content of the energy passport

industrial consumer of fuel and energy resources

5.1 The energy passport consists of the following sections.

5.1.1 general information about the consumer of fuel and energy resources;

5.1.2 information on the consumption of fuel and energy resources:

Total energy consumption,

Electricity consumption,

Heat energy consumption,

Consumption of boiler and furnace fuel,

Motor fuel consumption;

5.1.3 information on the efficiency of the use of fuel and energy resources;

5.1.4 measures to save energy and increase the efficiency of the use of fuel and energy resources;

5.1.5 conclusions.

The final section of the FER consumer's energy passport should include:

The list of facts of unproductive expenditures of fuel and energy resources recorded during the survey of the consumer, indicating their value in value and in kind;

Proposed directions for increasing the efficiency of using fuel and energy resources with an assessment of the savings of the latter in cost and physical terms, indicating costs, implementation periods and payback periods;

Quantitative assessment of the reduction in the level of unproductive costs of fuel and energy resources due to the introduction of energy-saving measures:

Cost-free and low-cost;

Medium cost;

High cost.

5.2 Typical forms of an energy passport for an industrial consumer of fuel and energy resources include:

5.2.1 title page energy passport of the consumer of fuel and energy resources (Appendix A);

5.2.2 general information about the consumer of fuel and energy resources, given in the form (Appendix B), containing information about the name, details of the enterprise, the volume of production of the main and auxiliary products, the number of personnel and other information about the enterprise;

5.2.3 information on the total consumption of energy carriers, given in the form (Appendix B), containing information on the annual consumption and commercial accounting of the consumption of all types of energy carriers used by the consumer of the fuel and energy resources;

5.2.4 information on electricity consumption given in the forms ( G-K applications), containing information on transformer substations, installed capacity of power receivers by directions of use with a brief energy characteristic of energy-intensive equipment, containing information on own production electrical and thermal energy (own thermal power plant), as well as the annual balance of electricity consumption;

5.2.5 information on the consumption (production) of thermal energy, given in the forms ( applications L-R) containing information on the composition and operation of boiler houses (boiler units that are part of the own thermal power plant), information on process equipment that uses thermal energy, estimated and normative consumption of heat energy, as well as the annual balance of heat energy consumption;

5.2.6 information on the consumption of boiler-furnace and motor fuels, on the use of secondary energy resources, alternative fuels, renewable energy sources, given in the forms ( R-F applications), containing information on the characteristics of fuel-using units, on the use of motor fuels by vehicles, etc., as well as balances of consumption of boiler-furnace and motor fuels;

5.2.7 information on the efficiency indicators of the use of fuel and energy resources, given in the form (Appendix X), containing information on the specific costs of fuel and energy resources;

5.2.8 information on energy saving measures given in the form (Appendix C) containing information on energy efficiency measures for each type of fuel and energy resources.

The standard forms of the energy passport presented in the standard are used as basic ones. Depending on the consumer's belonging to a particular sector of the economy, the features and specifics of production equipment and technological processes standard forms of the energy passport on the recommendations of the federal executive body exercising state supervision over the efficient use of fuel and energy resources can be supplemented and approved as part of the relevant regulatory document.

5.3 When filling out the energy passport of an industrial consumer of fuel and energy resources, the regulatory and methodological materials presented in Appendix III can be used.

APPENDIX A

(mandatory)

ENERGY PASSPORT №____

industrial consumer of fuel and energy resources

_______________________________________________________________________________

name of organization, enterprise

Passport designed

month _____________200...

_______________________________________

name of the organization-developer

_____________________________________________________________

position of the head of the organization-developer, signature, surname

_______________________________________________________________

signature, surname, position of the responsible debt executor,

energy management of the consumer signature, surname

Valid until ________________________________

five years, not counting the year of development

APPENDIX B

(mandatory)

General information about the industrial consumer of fuel and energy resources

_______________________________________________________________________________

(full name of the consumer of fuel and energy resources)

1 Type of ownership _____________________________________________________________

2 Address ________________________________________________________________________

3 Name of the parent (superior) organization ________________________________

4 full name manager _________________________________________________

5 Full name ch. engineer ____________________________________________________________

6 full name ch. energy _______________________________________________________________

7 Fax _________________________________________________________________________________

8 Bank details ______________________________________________________________

9 Phones:

ch. engineer ______________________

ch. energy _____________________

Reference _______________________

Name

Unit

Base year

This year

Note

1 Volume of production (services, works)

2 Production in physical terms

2.1 Main products

2.2 Additional products

3 Energy consumption

thousand tce

thousand roubles. 1)

4 Energy intensity of production 2)

thousand tce

5 Share of payment for energy resources in the cost of manufactured products 3)

6 Average headcount

6.1 incl. industrial and production personnel

1) The cost of FER is determined according to the submitted invoices.

2) Determined by the formula

Item 3 value (numerator)

Meaning of paragraph 1

3) Determined by the formula

Value of item 3 (denominator)

Meaning of paragraph 1

APPENDIX B

(mandatory)

Total energy consumption

Consumed

commercial accounting

Name of energy carrier

measurements

quantity per year

Device type (brand)

Quantity

Note

1 Boiler and furnace fuel

1.1 Gaseous fuels

1.2 Solid fuel

1.3 Liquid fuel

1.4 Alternative (local) fuels

1.5 Conversion factors to conventional fuel

2 Electricity

3 Thermal energy

3.1 Pressure

3.2 Temperature of flow and return water

3.3 Steam superheat temperature

3.4 Steam dryness

4 Compressed air

4.1 Pressure

5 Motor fuel:

5.1 - gasoline

5.2 - kerosene

5.3 - diesel fuel

APPENDIX D

(mandatory)

Information about transformer substations

APPENDIX D

(mandatory)

Installed capacity of electricity consumers

by directions of use

Direction of use

Number and total power, kW, of electric motors (in workshops, sections, industries, etc.)

electricity

Quantity

Power

Quantity

Power

Quantity

Power

Quantity

Power

1 Technological equipment, including:

Electric drive, electro-thermal equipment

Dryers

3 Ventilation equipment

5 Compressors

6 Welding equipment

7 Refrigeration equipment

8 Lighting

9 Other, including household appliances

Information about compressor equipment

* In the absence of regulatory (passport) data, they are calculated by the formula

Characteristics of refrigeration equipment

Type of heat sink ___________

Power

Temperature in

Installed

Specific electricity consumption

Opening hours, summer/

Condenser heat removal system

source aggregate

intro for exploitation

cold, Gcal/h

refrigerating chamber, °С

power, kWt

energy, fact./

normal, kWh/

in winter, h/day

Heat carrier consumption in summer /

in winter, t/h

Cooling in summer/

Note

Information on the composition and operation of the main equipment of the thermal power plant*

Fuel: main ___________

reserve___________

Year of TPP commissioning

Electric power of TPP, project./act., kW

Thermal power of TPP, design /

fact., Gcal

Turbine type

Number of turbine units

Turbine unit efficiency, %

Annual use of the turbine unit, design /

Installed capacity efficiency factor,

Specific fuel consumption for electricity generation gce/

Note

* Information on the composition and operation of the boiler units that are part of the TPP is filled in according to the formula L.

APPENDIX K

(mandatory)

Electricity consumption balance in 200...G.

MWh (column 5 - as a percentage).

Items of income/expense

Total consumption

Including calculated and normative consumption, taking into account normative losses

Note

1 Third party source (by counters),

2 Own thermal power plant

II Consumption*

1 Technological equipment, including:

Electric drive, electrothermal equipment

Dryers

3 Ventilation equipment

4 Handling equipment

5 Compressors

6 Welding equipment

7 Refrigeration equipment

8 Lighting

9 Others, including household appliances

10 Sub-subscribers

11 Operationally unavoidable losses:

In networks, total

In transformers

12 Waste

Total: total consumption

* If there is an intra-factory metering of electricity in the article "Consumption", column 2 is also filled in.

APPENDIX L

(mandatory)

Information about the composition and operation of the boiler room

Fuel: main - natural gas

backup - ________

* Determined by passport data.

APPENDIX M

(mandatory)

Characteristics of technological equipment,

using thermal energy (steam, hot water)

Purpose, direction of use

Unit name, commissioning year,

The productivity of the unit (paspo

Quantity

Operating parameters at the inlet/

at the exit

Specific consumption of heat energy

Efficiency according to the passport,%

Steam traps: type, quantity

Availability of heat recovery devices

Note (characteristic

unit

type, brand, type of energy carrier

rtnaya) by product, .../h

working pressure, MPa

operating temperature, °C

per unit of production, Gcal/...

Condensate temperature, °С

condensate contamination)

APPENDIX H

(mandatory)

Estimated and normative consumption of thermal energy in 200 ...

Object name

(workshop, section, etc.),

Technological equipment

At the actual values ​​of the average annual temperature, °С, and the duration of the heating period, days

coolant

(steam, hot water)

Heating

Forced ventilation

Hot water supply

1 Production premises

Total: by production premises

2 General production services and premises

Total: for general production services

APPENDIX P

(mandatory)

The balance of heat energy consumption in 200...g.

Gcal (columns 8, 10, 12 - as a percentage)

Items of income/expense

Characteristics, parameters

Total

Estimated consumption with

Losses: operational

coolant

pressure R, MPa

temperature, °С*

consumption

taking into account standard losses (Appendix M)

inevitable/

condensate

1 Own boiler room

2 Third party source

total income

1 Technological costs

1.1 including steam, of which by contact (acute) method

1.2 hot water

2 Heating and ventilation, including air heaters

3 Hot water supply

4 Third party consumers

5 Total network losses (normalized)

Total: production cost

6 Sub-subscribers

7 Irrational technological losses in heating, ventilation, hot water supply systems

Total: total consumption

* For "hot water" heat carrier, the temperature of the supply and return water is indicated.

APPENDIX P

(mandatory)

Characteristics of fuel-using units

Purpose, direction of use

Name of the unit, type, brand, characteristic size, year of commissioning in

Quantity

Productivity of the unit (passport) on a product, .../h

Specific fuel consumption per unit of production, kg of fuel equivalent/...

Name and a brief description of heat recovery equipment, temperature

Note

operation

actually for 200 ... g.

consumption rate

flue gases, ° С

APPENDIX C

(mandatory)

The balance of consumption of boiler and furnace fuel in 200 ...

(consumption in tce)

Including

Items of income/expense

Total energy consumption

calculated and normative consumption, taking into account normative losses

energy losses: operationally unavoidable / fact.

Useful life factor

Note

Total: income

1 Technological use, including:

1.1 non-fuel use (as feedstock)

1.2 heating

1.4 firing (melting, annealing)

2 For heat generation:

2.1 in the boiler room

2.2 in own thermal power plant (including electricity generation)

Total: total consumption

APPENDIX T

(mandatory)

Characteristics of the use of motor fuels by vehicles

Name, (brand), type of transport

Number of vehicles

Carrying capacity, t, passenger capacity

Type of fuel used

Specific fuel consumption according to passport

Annual indicators of the current year

Quantity

Flow measurement method

Specific fuel consumption, l/

Quantity of received fuel,

Fuel loss

Note

funds, year of issue

data, l/km; l/

Mileage, km

Volume of cargo transportation, t×km

bath fuel, l

APPENDIX

(mandatory)

Motor fuel consumption balance

Items of income/expense

total consumption,

Settlement and normative

Losses, l

Actual specific

Note

consumption, l

inevitable

actual

consumption, l/(t×km)

Total: income

1 Transportation of goods

2 Transportation of people

3 For power generation

Total: consumption

APPENDIX F

(mandatory)

Information about the use of secondary energy resources,

alternative (local) fuels and renewable energy sources

Characteristic name

Unit

Characteristic value

Note

1 Secondary (thermal) WER

1.1 Characteristics of VER

1.1.1 Phase state

1.1.2 Consumption

1.1.3 Pressure

1.1.4 Temperature

1.1.5 Typical pollutants, their concentration

1.2 Annual output of WER

1.3 Annual actual use

2 Alternative (local) and renewable types of fuel and energy resources

2.1 Name (type)

2.2 Key Features

2.2.1 Calorific value

2.2.2 Annual operating time of the power plant

2.3 Power plant capacity

Gcal/h, kW

2.4 Power plant efficiency

2.5 Annual actual energy output

Gcal, MWh

APPENDIX X

(mandatory)

Specific consumption of fuel and energy resources for manufactured products

Types of energy carriers and name of products (works)

Unit

Base year: actual specific consumption of general plant / workshop

Estimated specific energy consumption (standards) by type of product, taking into account the implementation of the energy saving program (Appendix C) with a production volume in ... g. surveys

Note

this year

1 Boiler and furnace fuel:

1.1 - for products

kg of fuel equivalent/unit ed.

1.2 - for the production of thermal energy

kg of fuel equivalent/Gcal

1.3 - for the generation of electrical and thermal energy

g c.e./(kW×h), kg c.e./Gcal

2 Thermal energy:

Gcal/unit ed.

2.1 - for products

3 Electricity:

kWh/unit ed.

3.1 - for products

3.2 - for the production of compressed air

kWh/(kN×m 3)

3.3 - for the production of cold

kWh/Gcal

4 Motor fuel:

Kerosene

Diesel fuel

APPENDIX C

(mandatory)

List of energy saving measures

Name of events, type of energy resource

Costs, thousand rubles

Annual savings in fuel and energy resources

Agreed term

payback period

Note

in kind

in value terms, thousand rubles (by tariff)

introductions, quarter, year

Savings measures:

Boiler and furnace fuel, tce

Thermal energy, Gcal

Electricity, MWh

Compressed air, kN×m 3 and other material resources

Engine fuel:

gasoline

Kerosene

diesel fuel

Savings, total:

thousand tce .

including measures taken for implementation:

thousand tce

APPENDIX III

(reference)

Bibliography

1 Guidelines on the organization of fuel metering at thermal power plants. RD 34.09.105-96. M. SPO ORGRES, 1997

2 Rules for measuring the flow of gas and liquids with standard constricting devices. RD 50-213-80. Amendment No. 1 to RD 50-213-80. M. Publishing house of standards, 1998

3 Method for performing measurements using tapering devices. MI 2204-92. M. Publishing house of standards, 1997

4 Guidelines for the inventory of coal and oil shale at power plants. MU 34-70-050-83. M. SPO Soyuztekhenergo, 1983

5 Guidelines for the inventory of liquid fuels at power plants. MU 34-70-152-83. M. SPO Soyuztekhenergo, 1983

6 Guidelines for the regulation of heat consumption for heating and ventilation of industrial buildings. TES MU 34-70-079-84. M. SPO Soyuztekhenergo, 1984

7 Rules for the installation of flow meters. RD-50-213, M. Publishing house of standards, 1985

8 Methodology for assessing the technical condition of steam turbine plants before and after repairs and in the period between repairs, RD 34.20.581.85. M. SPO ORGRES, 1995

9 Methodology for assessing the technical condition of boiler plants before and after repair. RD 34.26.617-97 M. SPO ORGRES, 1997

10 Rules technical operation power stations and networks of the Russian Federation. M. SPO ORGRES, 1996

11 Typical instruction on accounting for electrical energy during its production, transmission and distribution, RD 34.09.101-94. M. SPO ORGRES, 1995

12 Rules for the installation of electrical installations, 6th edition, M. Glavgosenergonadzor RF, 1998

13 Rules for accounting for thermal energy and coolant. P-683, Glavgosenergonadzor. M. MPEI Publishing House, 1995

14 Information mail RAO "UES of Russia" "On commercial metering of thermal energy". IP-01(02)-97.

15 Guidelines for compiling a report of the power plant and AO Energo on the thermal efficiency of equipment. RD 32.08.522-95

16 Rules for conducting energy audits. Approved by the Ministry of Fuel and Energy of Russia on 03/25/98. M. SPO ORGRES, 1998

17 Methods for determining the limits of permissible discrepancies in determining the net weight of cargo transported in bulk shipments. MI 1953-88. M. SPO Soyuztekhenergo, 1984

18 Oil and oil products. Mass measurement methods. GOST 26976-86

19 Guidelines for quality control of solid, liquid and gaseous fuels for the calculation of specific costs. TES RD 34.09.114-92, M., SPO ORGRES, 1993

20 B.P. Varnavsky, A.I. Kolesnikov, M.N. Fedorov. "Energy audit of public utilities and industrial enterprises". Tutorial. M. MIKSiS, 1998

21 Transport Charter railways RF dated 08.11.98 No. 2-FZ (Collection of legislative acts of the Russian Federation. 12.01.98. No. 2)

22 Rules for the supply of gas to the Russian Federation of 05.02.98 No. 162 (Collection of Legislative Acts of the Russian Federation, No. 6)

23 Standard operating instructions for heating networks in systems district heating. Approved by the Department of Development Strategy and Science and Technology Policy of RAO "UES of Russia"

24 Guidelines for the compilation of energy characteristics for thermal energy transport systems. Approved by the Department of Construction 07.07.98

25 Guidelines for determining heat losses in water heating networks. RD 34.09.255-97. M., SPO ORGRES, 1998

26 Guidelines for testing water heat networks for hydraulic losses. RD 34.20.519-97. M. SPO ORGRES, 1998

27 Model regulation on the electrical shop. TP 34-70-014-86. SPO Soyuztechenergo, 1987

28 Guidelines for the inspection of heat-consuming installations of closed heat supply systems and the development of energy saving measures. Industry Guiding Document of the Russian Federation 34.09.455-95 RAO UES of Russia. M., 1996

29 Energy audit and regulation of energy consumption. Collection teaching materials. Under the editorship of prof. S.I. Sergeev. NSTU, NICE, Nizhny Novgorod, 1998

Keywords: energy saving, energy efficiency, energy passport, consumer of fuel and energy resources, energy audit